Ceramic fiber module
Ceramic fiber module
A ceramic module or block module is made up of cut or folded pieces of ceramic blanket that are pressed together under a pressing operation.
The compression operation (pressing operation) makes the ceramic module more durable and reduces their heat transfer significantly, and the thickness and density of the module are designed in such a way that they have an effective coverage considering energy consumption.
The standard density of a refractory ceramic module for installation is in the range of 160-220 kg/m3.
The diverse dimensions of the ceramic module, adjustable density, and high speed of insulation, installation, and repairs are among the reasons for the increasing use of refractory modules to improve the quality of the insulation process.
Also, the anchors used in the ceramic module for connection, which are installed directly on the body of industrial furnaces, are made of stainless steel, which has the necessary heat and corrosion resistance, and because they are located inside the block and do not come into direct contact with the heat inside the furnace, they will have a very long life.According to the above information, it can be said that the life of refractory lining with ceramic modules will be much longer than layered refractory lining with ceramic blankets and refractory boards.
Narun Kala Tadbir's expert consultants will help you select and purchase the product you want at the best price.
Contact us:
021-88811733
021-88811734
021-88811735
0910 7100915 - 0910 7100920
Contact us:
021-88811733
021-88811734
021-88811735
0910 7100915 - 0910 7100920
Ceramic fiber module is a new refractory lining product in order to simplify and speed up the
furnace construction and improve the lining integrity. The product, pure white, normal size,
can be directly fixed on the anchor bolt of industrial furnace steel sheet, with a good fireproof
and thermal insulation, which increase the furnace refractory insulation integrity and improve
the furnace lining technology.
Product Features:
Excellent flexibility, the modules are in a pre-compressed state. After the lining masonry, the expansion of the modules results in a seamless lining, capable of compensating for the shrinkage of fiber linings, enhancing the insulation performance of the fiber linings and overall performance. Ceramic fiber modules can be installed rapidly, with anchors set in the cold face of wall lining, reducing the material requirements for the anchors.
Product application：
Insulation of furnace linings in the petrochemical industry, in the ceramic, glass, and other building materials industries and in the heat treatment industry. Furnace linings in other industrial kilns.
Title: High-Temperature Insulation with Ceramic Fiber Modules | Benefits & Applications
Introduction
When it comes to high-temperature insulation, ceramic fiber modules are the leading choice in various industrial sectors. These insulation systems are designed to improve energy efficiency, reduce heat loss, and withstand extreme thermal conditions. In this article, we’ll explore what ceramic modules are, their key benefits, and how they are applied in industrial furnace insulation.
What Are Ceramic Fiber Modules?
A ceramic fiber module is a pre-formed, high-density insulation block made from ceramic fiber blankets. These modules are folded or stacked and then compressed to ensure tight, secure placement inside high-temperature furnaces and kilns. The modules are typically installed using metallic anchors and are ideal for rapid installation and long-term durability.
Main Features of Ceramic Modules
• High Thermal Efficiency: With low thermal conductivity, ceramic modules minimize energy waste.
• Fast Installation: Pre-formed design reduces labor and downtime during maintenance or construction.
• Excellent Thermal Shock Resistance: Withstands rapid temperature changes without damage.
• Low Heat Storage: Ensures quick heating and cooling cycles—ideal for intermittent furnaces.
• Lightweight & Flexible: Easy to use on curved or irregular surfaces.
• Chemical Resistance: Performs well in chemically aggressive environments.
Applications of Ceramic Fiber Insulation Modules
Ceramic modules are widely used in:
• Reheating furnaces
• Petrochemical heaters
• Heat treatment furnaces
• Glass and ceramic kilns
• Steel and forging furnaces
Their excellent insulation properties make them essential for energy-saving insulation systems.
Why Choose Ceramic Fiber Modules Over Traditional Materials?
Compared to refractory bricks or castables, ceramic modules offer:
• Higher energy efficiency
• Reduced installation time
• Lower structural weight
• Easier maintenance
• Longer lifespan in extreme conditions
Conclusion
Choosing the right insulation material is crucial for furnace performance and operational efficiency. Ceramic fiber insulation modules provide superior performance, cost savings, and durability in even the harshest environments. Whether you’re upgrading or building a new furnace, these modules offer a reliable and modern solution for thermal insulation.
Ceramic module features
Low heat capacity
Fast and easy installation
Energy saving
Long life of the refractory layer due to different anchoring directions
High mechanical resistance to abrasion from gas and hot air flow
Narun Kala Tadbir's expert consultants will help you select and purchase the product you want at the best price.
Contact us:
021-88811733
021-88811734
021-88811735
0910 7100915 - 0910 7100920
Contact us:
021-88811733
021-88811734
021-88811735
0910 7100915 - 0910 7100920
Ceramic module applications
Furnace roof insulation (suitable alternative to bricks)
Insulation of shuttle and continuous heat treatment furnaces
Petrochemical and forging industry furnaces
Furnace, forge and duct door insulation
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